Author: Ingo Schepers

Our members are driven by innovation and constantly seeking new paths to push the boundaries of Additive Manufacturing. Recently, we have embarked on an exciting journey, transitioning our Vehicles + Machines Working Group from automotive to a broader spectrum, including specialized machinery, to unite industry players and foster a collaborative environment rich in innovation.

We believe that by bringing together diverse perspectives and expertise, we can collectively address challenges and unlock new possibilities in 3D printing. We’re addressing manufacturers. These sectors present unique challenges and opportunities, with a demand for high standards such as food safety, corrosion resistance, and specialized functionalities. For instance, candy production machineries are incredibly sophisticated, with only a handful produced annually, highlighting the need for precision and expertise in their manufacturing.

While our focus may have broadened from the automotive sector, our commitment to advancing AM stands firm. Therefore, we are excited to announce our upcoming Vehicles & Machines Working Group meeting on the 4th of June, where once again we will offer an unbiased environment where ideas flow freely, and collaborations flourish.
Thanks to our Working Group, we have the chance to drive towards our collective goals and aspirations at MGA premises, but not only. To provide the right environment for development, we often visit members’ premises, to learn more about their advancements and share new projects and ideas. Last time we visited Mann+Hummel, a leading company in filter production, further expanding our knowledge base and inspiration.

Join us on this journey as we redefine the possibilities of Additive Manufacturing, one specialized machinery at a time. Don’t hesitate to contact Sven Fritzsche for more information!

We are pleased to share our impressions from our recent participation in the DigiZug3D consortium meeting held in Hamburg from 23rd to 24th of April 2024. During the meeting, we collaborated with our partners to drive this research project forward.

The meeting, which brought together a diverse array of industry experts, provided a platform for in-depth discussions on critical topics shaping the future of additive manufacturing. The meeting addressed key themes such as component categorisation, marking of samples and components, process qualification, and the potential advantages of implementing online monitoring systems. These discussions yielded valuable insights and laid the groundwork for collaborative efforts to address emerging challenges and seize opportunities within the industry.

Our involvement in the DigiZug3D consortium meeting reinforced our dedication to innovating and pushing the limits of additive manufacturing. Through shared expertise and resources, we’re positioned to expedite progress and explore fresh opportunities. As we review the fruitful discussions and promising results, we eagerly anticipate ongoing collaboration and the pursuit of groundbreaking solutions that will shape the future of the additive manufacturing landscape.

Stay tuned for further updates! For more information, please contact Linus Tillmann.

In the dynamic world of Additive Manufacturing, innovation is not just about pushing boundaries; it’s about shaping the future of industries like never before. For years, AM’s narrative centred on application-driven approaches and enhancing efficiency across sectors. Yet, the true essence lies in smart utilization, achieving more with less. In a significant stride towards meeting the strict requirements of the railway sector, Siemens Mobility and LEHVOSS – Customized Polymer Materials have released a groundbreaking development: LUVOSINT PPS 9268 BK, a cutting-edge SLS powder with the highest flame retardancy according to the EN 45545-2 standard, tailored for sustainable and cost-efficient production across industries such as railway, aerospace, and automotive.

Presented by Dr Stefan Landkammer at the AM Forum 2024 in Berlin, LUVOSINT PPS 9268 BK marks a significant advancement in 3D printing technology. With Level R1 HL3 flame retardancy rating certification—the first of its kind in the market—this powder sets a new benchmark for safety and reliability, particularly in railway applications. Unlike conventional filament-based materials, LUVOSINT PPS 9268 BK offers unmatched versatility and performance, making it suitable for a wide range of polymer components, including large interior and exterior railway parts.

The development of LUVOSINT PPS 9268 BK underscores the power of collaboration and industry initiatives in addressing critical needs. Discussions within the MGA Materials Working Group played a role in identifying the spread demand for such material, emphasizing the importance of collective efforts in driving innovation. With its inherent flame-retardant properties and 100% reusability, LUVOSINT PPS 9268 BK presents sustainable and cost-effective solutions for manufacturers, minimizing waste and maximizing efficiency.

This material presents various benefits across multiple domains. In terms of sustainability, its 0% waste rate ensures that all excess powder from previous production processes can be efficiently reused, eliminating the need for disposal within the powder cycle and significantly enhancing its cost-effectiveness and eco-friendly characteristics. Economically, LUVOSINT PPS 9268 BK offers competitive pricing, exceeding that of most flame-retardant filaments. Furthermore, its electrical properties are revolutionary. With outstanding dielectric strength, this powder offers remarkable opportunities for insulation applications, representing a substantial advancement in material technology.

In conclusion, the introduction of LUVOSINT PPS 9268 BK represents a significant milestone in the evolution of Additive Manufacturing. Through collaboration and innovation, this new material stands for progress and prosperity, shaping a more sustainable and efficient manufacturing landscape for years to come.

Today marks a significant milestone as we commemorate the 5th anniversary of MGA Network’s Medical division. Five years ago, we embarked on a journey to explore the potential of 3D printing in healthcare, and it’s been an inspiring journey of growth and collaboration.

As we mark this milestone, we take a moment to reflect on our journey and the progress we’ve made together. We’re excited about the opportunities ahead as we continue to innovate and collaborate in shaping the future of healthcare through 3D printing technology. As we reflect on our achievements, we’re also proud to highlight some key facts and figures that underscore the impact of our work over the past five years:

• 6 Working Groups: Our collaborative efforts have been organized into six specialized working groups, each focused on driving innovation and excellence in specific areas of healthcare and 3D printing technology.
• 3 Focus Groups: In addition to our working groups, we’ve established three focus groups to address emerging challenges and opportunities within the industry, fostering dialogue and collaboration among members.
• 40+ Members: Our network has grown to include over 40 dedicated members, each bringing their unique expertise and perspective to our collective efforts.
• 70+ Meetings: Through regular meetings and discussions, we’ve convened over 70 times to share insights, exchange ideas, and advance our collective goals.
• 5000 3D printed Covid Face Shields: In response to the COVID-19 pandemic, we mobilized our resources and expertise to produce and distribute 5,000 3D printed face shields, helping to protect frontline healthcare workers and support communities in need.

These milestones reflect the hard work, dedication, and collaborative spirit of everyone involved in the MGA Network Medical division. As we look ahead to the future, we’re excited to build on these achievements and continue driving positive change in the healthcare industry.

In addition to our own reflections, we’re thrilled to share some heartfelt congratulations from voices across the MGA Network.

“It all started with a phone call. A long conversation between Stefanie Brickwede and me took place in spring 2018 and the vision to expand into medical topics quickly materialized. Enthusiastic support followed and on the 30th April 2019 MGA Medical finally started with the Approval, Materials and Use Cases working groups. Over the years, due to demand and the numerous medical topics, Hospitals, Pharmaceutics, Veterinary Medicine as well as some focus groups and finally Dental were added. Covering a vast amount of medical specialties, our common goal is using additive manufacturing to offer personalized patient care. The next major challenges, such as implementing the MDR, integrating AM devices into insurance catalogues, fostering collaborations with an “own” event, following AM Medical Days, whose intellectual creator is MGA Medical, and ensuring quality point-of-care manufacturing in hospitals, are now waiting to be tackled together in the network. Keep doing great, and here’s to MGA Medical’s ongoing success!”

Dr. Cora Lüders-Theuerkauf, former Head of Medical at MGA (2019-2024)

“It has been a privilege to witness and contribute to the evolution of MGA Medical, a pioneering entity dedicated to enhancing healthcare through innovative solutions in Medical Additive Manufacturing. Over the past five years, my engagement with MGA Medical and the exchange with various international AM experts has enriched my professional journey and significantly impacted our approach to complex solutions in Additive Manufacturing. Through our membership, we have integrated cutting-edge 3D printing technologies into our surgical planning and implementation. The environment of collaboration and innovation fostered by MGA Medical has been truly inspiring. As we look to the future, I am excited about the potential advancements in medical technology and their applications (not only) in cranio-maxillofacial surgery. I hope to see continued growth in our collaborative projects, further integration of innovative technologies, and improved patient care quality. Congratulations to MGA Medical on reaching this significant milestone. Here’s to many more years of success, innovation, and shared achievements in the medical field.”

Prof. Florian M. Thieringer, Chair of the Oral- and Cranial-Maxillofacial Surgery Department and 3D Print Lab at the University Hospital Basel and Head of the Swiss MAM Research Group at the Department of Biomedical Engineering, University of Basel

“I joined MGA Medical when it was founded, and have witnessed the steady dedication and dynamic approach that Dr. Cora Theuer-Lüderkauf and the entire MGA-Team, led by Stefanie Brickwede, bring to our community of AM professionals. MGA Medical has blossomed into a hub of enthusiastic individuals, each bringing a unique perspective and a shared eagerness to innovate and collaborate. I cherish the networking opportunities that arose from this collaboration, as they are crucial for business growth and building trust. Beyond the professional aspects, I also greatly enjoyed the fun and friendships that comes with being part of MGA. This organization has laid the foundation for new possibilities within the AM community, and I look forward to witnessing further growth and the exploration of new avenues. I wish all the best for MGA Medical and hope for its continued expansion and innovation.”

Özlem Weiss, Managing Director Expertants GmbH

“As MGA Medical celebrates its 5th anniversary, I reflect on my journey with this innovative organization and network. I have had the privilege of leading the Approval working group within MGA Medical, experiencing a journey filled with energy, enriching interactions, and pushing the boundaries of Additive Manufacturing. Despite challenges like Covid-19, we’ve undertaken ambitious projects, including forming ‘3D Printing Fights Corona’ showcasing our commitment to innovation even in times of crisis. Notable projects include developing a Decision Tree for Risk Classification under MDR Annex VIII and ongoing efforts to provide insights on MDR Annex I and II. These experiences have shaped our industry and fostered collaboration. My wish for MGA Medical is simple: to continue excelling and maintaining the spirit of friendship and cooperation. Here’s to many more years of innovation, growth, and, of course, great parties. Happy 5th Anniversary, MGA Medical!”

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Simon Schlagintweit, Senior Project Manager and Lead Auditor at TÜV SÜD

“Over the years, MGA Medical has been instrumental in fostering not only innovation but also a vibrant community of experts across diverse fields. The opportunity to engage in the exchange of knowledge within this community has been nothing short of exhilarating. Our collaboration in various projects, notably the Veterinary Working Group, has allowed us to tackle unique challenges and develop real-world applications that continue to push the boundaries of what we can achieve in medical technology. These collaborations have led to the creation of impactful use cases and the initiation of new studies. It’s the synergy among our diverse group of professionals that fuels these achievements, showcasing the power of collective expertise in driving technological and medical advancements. Looking ahead, I am excited about the future of MGA Medical. I eagerly anticipate more breakthroughs and the continuation of our shared journey in revolutionizing the medical field through 3D printing.”

Mike Koene, CEO r3volutionD AG

“As MGA Medical celebrates its 5th anniversary, I reflect on my journey with this innovative organization and network. I have had the privilege of leading the Approval working group within MGA Medical, experiencing a journey filled with energy, enriching interactions, and pushing the boundaries of Additive Manufacturing. Notable projects include developing a Decision Tree for Risk Classification under MDR Annex VIII and ongoing efforts to provide insights on MDR Annex I and II. These experiences have shaped our industry and fostered collaboration. My wish for MGA Medical is simple: to continue excelling and maintaining the spirit of friendship and cooperation. Here’s to many more years of innovation, growth, and, of course, great parties. Happy 5th Anniversary, MGA Medical!”

Kerstin Wiktor, Consultant for Innovation and Technology (BIT*), Head of Digital, Technology, and Innovation Department at the Chamber of Crafts Berlin

“Over the years, MGA Medical has been instrumental in fostering not only innovation but also a vibrant community of experts across diverse fields. The opportunity to engage in the exchange of knowledge within this community has been nothing short of exhilarating. Our collaboration in various projects, notably the Veterinary Working Group, has allowed us to tackle unique challenges and develop real-world applications that continue to push the boundaries of what we can achieve in medical technology. Looking ahead, I am excited about the future of MGA Medical. I eagerly anticipate more breakthroughs and the continuation of our shared journey in revolutionizing the medical field through 3D printing.”

Simone and Christoph Völcker, founders and CEO´s of 3D Pioneers Challenge, international competition for additive manufacturing and advanced technologies

“Working and collaborating with MGA Medical is extremely productive and at the same time a pleasure. Any 3DP/AM organization with any interest in the Medical field will find its network and capabilities immediately strengthened by joining up with MGA Medical.  As a Partner at 3DPrint.com and AM Research, I’ve experienced these benefits in action. We established a partnership with MGA Medical about three years ago; it enabled us to access their member organizations, which in turn has allowed us to create more diverse content and news on 3DPrint.com, and more informed and deeper analysis in our AM Research reports and market data. Being an American company, the Berlin/Europe base of MGA Medical has helped us build a better bridge to Europe.  Congratulations on MGA Medical’s 5th anniversary and looking forward to the 10th, 15th and beyond.”

John Meckler, Partner, 3DPrint.com and AM Research

These words of encouragement and support from our network echo the shared pride and enthusiasm we feel as we celebrate this milestone. Thank you to everyone for your kind words and continued dedication to shaping the future of healthcare.

Here’s to five years of collaboration, innovation, and impact! We extend our thanks to every member of the MGA Network for their contributions to this journey. Cheers to many more years of positive change in the 3D printing industry and beyond!

On April 16th, we convened at MGA’s Berlin office for the inaugural meeting of our newest focus group: Dental.

Designed to explore the potential of AM technologies within the dental sector and foster collaboration among stakeholders, the event marked a significant step forward in our collective journey.

  The day commenced with a warm welcome from our Director Stefanie Brickwede, followed by an insightful overview of the MGA network and the importance of collaboration in the AM, particularly in the field of healthcare by Head of Medical, Naomi Nathan.

Following the introductory remarks, two engaging presentations captivated the audience. Özlem Weiß from Expertants GmbH emphasized the importance of open dialogue, shedding light on emerging trends and challenges in dental 3D printing. Additionally, Franziska Schmidt of Charité Berlin presented groundbreaking research on Ceramic Additive Manufacturing for Prosthodontic Applications in collaboration with Lithoz GmbH.

 
After a lively discussion and a refreshing coffee break, participants pinpointed their primary interests and voted on key topics. The areas that garnered the most votes were Automation/Software for Customized CAD, Data Format, Supply Chain, and Medical Device Production System. Going forward, our collective efforts will be directed towards addressing these focal points as we work together to overcome challenges and develop solutions.

Thank you to all engaged participants.

We eagerly anticipate our next meeting! Stay tuned for updates!

If you have any further questions or inquiries please contact Naomi Nathan.

At the joined booth of our friends from Composites United, MGA found the perfect starting place for the first JEC participation in our history. Our colleague Sven Fritzsche has uncovered a wealth of insights into the evolving landscape of AM and composites. The event served as a platform to showcase the growing role of 3D printing in composite manufacturing, the advancements in mold-making capabilities, and the symbiotic relationship between composites and additive manufacturing in lightweight construction.
One of the highlights of the event was the growing integration of AM into the composite industry, exemplified by our strengthened partnership with Composites United. Their showcase of 3D-printed furniture demonstrated the seamless fusion of innovative manufacturing techniques with traditional composite materials.
Moreover, the event shed light on the expanding opportunities for material producers and companies specializing in large-scale additive manufacturing. With an increasing number of traditional CNC machining companies incorporating 3D print heads capable of volumetric rates up to 75kg/h. Clearly, the intersection of AM and composites presents a promising avenue for innovation and growth.
Furthermore, AM emerges as a key tool for crafting lightweight structures, making it essential for 3D printing companies to explore the composite market. By offering their unique solutions tailored to the needs of composite applications, AM companies can capitalize on the growing demand for lightweight and durable materials.
In conclusion, JEC World 2024 provided a glimpse into the future of additive manufacturing and composites, highlighting the synergies and opportunities that lie at the intersection of these two transformative technologies. As we reflect on the insights gained from the event, we look forward to leveraging these learnings to drive innovation and excellence in our respective industries.
See you at JEC World 2025!

The Additive Manufacturing Users Group (AMUG) 2024 event in Chicago has brought together 1500 participants, including members of the MGA network and the MGA office team, for five days of exploration into exciting new applications of AM. All organized by users for users, AMUG has served as a platform for unveiling intriguing developments, including Canada’s innovative machines and materials, as well as the launch of new products like Meltio’s metal machine and automation software by Würth Additive Group.
Despite the excitement surrounding these advancements, AMUG 2024 also sparked thought-provoking discussions on controversial topics such as printing series parts for firearms and intimate jewellery, demonstrating the expanding reach of AM across diverse industries. Additionally, the event’s workshops provided attendees with valuable hands-on learning opportunities, deepening their understanding of emerging technologies.
Key takeaways from AMUG 2024 include discussions on the transformative impact of 3D printing in healthcare, highlighting its potential in anatomical modelling, pre-surgical planning, dental implants, drug printing, and regulatory considerations for medical devices. Moreover, there was a growing awareness of sustainability issues in the USA, thanks in part to initiatives like the Additive Manufacturer Green Trade Association (AMGTA).
Collaboration emerged as a central theme at AMUG 2024, with participants recognizing the critical need for increased collaboration across sectors to drive innovation forward. Organizations like MGA Mobility and Medical are committed to fostering collaborative efforts to address the challenges and opportunities facing the AM industry.
Reflecting on the event, participants noted the importance of top management support and collaboration in implementing AM initiatives within companies. Despite challenges, there is optimism about the potential for AM to revolutionize various sectors, including rail, which remains relatively unexplored in the USA.
As AMUG 2024 comes to an end, participants reflect on the insightful discussions, valuable networking opportunities, and exciting advancements in additive manufacturing.

Additive Manufacturing stands as a symbol of innovation, yet its true potential lies in the hands of the next generation. We’re excited to introduce the 4th MGA-VDI Student Competition, supported by industry giants such as Airbus, Autodesk, Composite Technology Center / CTC GmbH (An Airbus Company), Deutsche Bahn, EOS, Helmut-Schmidt-Universität/Universität der Bundeswehr Hamburg and VDI Young Engineers, showcasing our collective dedication to nurturing innovation and excellence in AM.

What’s in Store?
This year’s competition revolves around the theme of ROBOTIC APPLICATIONS. Over the course of three action-packed days, interdisciplinary student teams from across Germany and Europe will embark on a thrilling journey to develop innovative products and craft comprehensive business plans leveraging the power of 3D printing technology.

Each interdisciplinary student team will be given a complex use case or a product development task around the topic of Advanced Robotics for mobility, industry and medical applications. They then have the weekend to solve the task using AM and taking into account technical, economic and ecological factors. On the last day, there will be a professional pitch and an evaluation by a top-class jury of experts and executives – and of course the winners will get great prices!

Who Should Join Us?

• Calling all students! Whether you’re a seasoned AM enthusiast, an engineer, economics major or simply curious about the potential of 3D printing, this competition is tailor-made for you. Secure your spot by registering before March 31, 2024, at vdi.de/mga.
• Companies, listen up! Are you looking for the next talented engineer for your company? Engage with the next generation of fresh minds at the Student Competition and help us shape the future of AM. Contact us now to get involved!

 

Join us on April 26 – 28, 2024:
Don’t miss out on this unparalleled opportunity to be part of the next wave of Additive Manufacturing innovation. Together, let’s push the boundaries of what’s possible and engineer a future limited only by our imagination. We can’t wait to see you there!

Since 2019, our Tech-Journey has taken us across the US and Israel, and now, in 2024, we’re thrilled to set our sights on South Africa. Join us as we venture into the heart of one of Africa’s most vibrant nation’s AM landscape, uncovering its immense potential.

Why South Africa?
South Africa stands out as a key player in Additive Manufacturing, boasting remarkable growth over the past two decades. From just one 3D Systems SLA 250 in 1991 to around 5700 machines in 2018, the market has experienced exponential expansion. Yet, it’s not just about the numbers: South Africa nurtures a thriving start-up ecosystem – not just because the government has dedicated funding projects for AM – and holds specialized expertise in aerospace, rail transport, and medical 3D printing. With nearly two-thirds of universities equipped with their own AM facilities, the country fosters a robust academic research landscape.

Why Should You Join?
Joining our delegation offers a unique chance to network with South African companies and fellow German pioneers in the AM field. Immerse yourself in a series of visits to relevant companies and institutions, gaining firsthand insights into the South African market. This fully funded initiative (please check your company’s De-Minimis regulations) promises a comprehensive exploration of Additive Manufacturing in a vibrant and evolving landscape.

What to Expect from our 2024 Tech-Journey?
Join us on this transformative journey to South Africa, where Additive Manufacturing meets innovation and opportunity. Together with the AHK Southern Africa, Berlin Partner für Wirtschaft und Technologie GmbH and Germany Trade & Invest (GTAI) we are organising every company visit and event in South Africa – you simply have to book a flight and your accomodation! Here’s a glimpse of our planned itinerary:

• Sunday, Nov 3: Arrival in Cape Town
• Monday, Nov 4: Company visits in Cape Town
• Tuesday, Nov 5: Presentation event and networking in Cape Town
• Wednesday, Nov 6: Company visits and networking in Bloemfontein
• Thursday, Nov 7: Presentation event and networking in Johannesburg/Pretoria
• Friday, Nov 8: Company visits in Johannesburg/Pretoria, Departure to Germany

Interested in learning more about this trip?
Contact us to join our informational webinar on July 3, 2024, to gain comprehensive insights into the Tech-Journey to South Africa. Don’t miss this chance to unlock the transformative potential of Additive Manufacturing.

The AM Forum 2024 under the motto of “Accelerating the adoption of AM” provided 3 days of innovation, networking, and thought-provoking discussions. Let’s recap!

On March 19, participants could join one of three AM Tours, showcasing the AM industry of Berlin – and of course we at MGA hosted one of those tours. Led by Naomi Nathan and Stefanie Brickwede the participants not only saw medical breakthroughs and cutting-edge mobility solutions in our exhibition but were also allowed a glimpse into the elastomer printer from Chromatic 3D materials.
Because it is easier to enjoy yourself with a full stomach, the attendees were also offered a unique culinary experience: 3D printed vegan salmon. This additional highlight further exemplified the innovative applications of AM technology.

Later, guests joined the Pre-Evening Event at Wasserwerk, powered by Berlin Partner für Wirtschaft und Technologie GmbH. Here, amidst Berlin’s dynamic innovation ecosystem, participants engaged in networking and collaboration with peers and industry leaders.
On March 20 & 21, as attendees navigated through thought-provoking keynotes and engaging discussions, the AM Forum buzzed with energy and excitement. Networking opportunities abounded, fostering meaningful connections and collaborations that promise to shape the future of 3D printing.
The Women in AM Luncheon, an event by women for women, celebrated the contributions of women in the AM field, featuring inspiring talks by industry trailblazers Marie Langer, Naomi Nathan, and Stefanie Brickwede. Their words resonated with the all-female attendees, highlighting the importance of diversity and inclusion in driving innovation forward. Are you a female representative of the AM industry? Join us for the Women in AM Summit on October 9, 2024. Learn more

The session “AM in the area of public service providers” explored the intersection of AM and rail as well as defence. The session, led by Stefanie Brickwede, and featuring Henri de Chassey from Wabtec, and Martin Huber from the European Defense Agency shed light on the potential of AM to revolutionize various sectors, sparking discussions that will fuel future innovations.
To conclude the AM Forum 2024, we held the meeting of our Working Group Defense, where notable figures such as Andreas Leupold of Leupold Legal, Mareike Heesing from Oppenhoff, and Martin Huber from the European Defense Agency, highlighted the imperative of discussing military applications for AM. Learn more about the group here.
As we bid farewell to another successful AM Forum, we extend our heartfelt thanks to all participants, organizers (Tobias Schmidt, Barbara Weingarten, Nyusha Anvari and the IPM Team), and partners for their invaluable contributions. Together, let’s continue to push the boundaries of innovation and drive positive change in the world of 3D printing.