Techjourney Israel 27.11. – 1.12.2022

On November 27, we started our long-awaited Techjourney to Israel. We had 4 days of fantastic insights into the highly innovative Israeli AM ecosystem: new technologies, more professional facilities up to completely new business models. Start-Ups specializing in printing meat or vegetable equivalents are just a stone’s throw away of Nano Dimensions circuit board printers.  

After 2019, it was our second AM journey Israel. This year, Tel Aviv was our base, where we visited Tritone Technologies, Sheba Medical Center, Nano Dimension, Steakholder Foods and Massivit 3D Printing Technologies Ltd. A day in Jerusalem was of course not to be missing, where we visited Professor Shlomo Magdassi at The Hebrew University of Jerusalem as well as the startup factory OurCrowd and CASTOR at TAU Ventures 

A big thank you to all the hosts for taking the time to show us around their facilities and for the great presentations. And a thank you to all the partners and co-organizers Berlin Partner für Wirtschaft und Technologie GmbH, Germany Trade & Invest, DREBERIS International Expansion Strategies and BDO Israel.
And last but not least, a special thank you to the participants of the trip: It was great excursions, good conversations and special evenings together. You have made this trip a special experience! For all those who are interested in such AM Tech-Journeys: We are going to host another one to Boston/NewYork already next february, so be fast and register! 

Annual Meeting 2022

Wednesday, October 12, started at 09.30am for the female representatives of the 3D printing industry when together with Women in 3D Printing we opened the stage for the Women in AM Summit. Our aim was to connect women of the AM world without outside interference in a relaxed and inviting atmosphere – and we did succeed! Coupled with fascinating keynotes speeches from only female speakers on relevant topics such as AM and AI or the innovations of AM in the Medical field and an amazing coaching on female empowerment in negotiations, the Summit was an amazing experience for our participants. And with the support of Berlin Partner for Business and Technology we were able to also send the Ladies on an excursion through Berlin.
While the Summit Participants journeyed through Berlin, we welcomed our MGA Mobility Working Group MATERIALS for their Yearly Gathering. This Working Group – our largest – meets twice a year in full force to discuss the latest developments of the Focus Group and to update the more than 130 active participants of the Group of the upcoming projects. Under the lead of Dr. Tina Schlingmann and with the support of her Focus Group leaders, the Group came together for two hours to talk about the past, present and future.

Next up on the busy agenda was the MGA General Assembly – this is were our association invites its members once a year to account for and report on the last fiscal year. This year, as it is mandatory every two years, our members voted for a new executive board. Gorden Falk, Chairman of the Board, and Güngör Kara both decided not to stand for election again. We would like to take this chance to once again thank both Mr. Falk and Mr. Kara for their commitment to and work for the MGA network during their time as members of the board. We will for sure meet again at some point in the future. It is with great pleasure to introduce the new executive board of MGA as voted by the General Assembly on October 12: Chairwoman Nicole Friedrich (DB Fahrzeuginstandhaltung), Vice Chairman Johannes Emmelheinz (Siemens Mobility), Board Member Prof Dr Ing Claus Emmelmann (TU HH) and Board Member Florian Thieringer (University Hospital Basel). We are very much looking forward to working with the new board. The General Assembly also discharged the cash auditor Karsten Reinhardt, who chose not to stand for election again and we would also like to thank Mr. Reinhardt for his service and commitment to the network. We are happy to report that the General Assembly voted Carmen Schmieder (DB Fahrzeuginstandhaltung) as the new cash auditor and we are looking forward to working with Mrs. Schmieder.
At this point we would like to thank our advisory board (Oliver Cynamon, Sonja Rasch, Andreas Leupold, Steffen W. Kuhn, Bernhard Winkler, Klaus Roeser) and the extended board (Torsten Wehrkamp, Olaf Steinmeier) for their support during the last two years and hope that the new executive board will be able to rely on their expertise.
After the MGA General Assembly we held the 3D Evening Event – Drink, Dine and Dance and with a little help from our resident DJ Michael Steffen (Movibes) the night was great fun!
On October 13 we then held the MGA Annual Meeting where we welcomed keynotes speaker on stage on relevant topics such as the integration of AM in the design of trains, the use of AM in the German Navy and how M&A can help AM. We also had our first ever exhibition showcasing for example printed parts of the winners of the 3D Pioneers Challenge and other innovative Start-Ups. We also updated the network about our Working Groups and showcased some of the results of the last years that our Groups accomplished. A huge thank you to all our speakers on stage during the event and of course to all our Working Group Leaders for their work before and during the event.
None of these events would have been possible without the great support from our partners for the events:

  • Our sponsors (Berlin Partner für Wirtschaft und Technologie GmbH, Siemens Mobility, Chromatic 3D Materials, Additive Manufacturing Forum Berlin, Formlabs, EOS, Deutsche Bahn, Women in 3D Printing)
  • Our amazing technical provider (AV Union Eventtechnik)
  • Our great photographer (Philipp von Recklinghausen)

A special thanks goes to Elena López for being the co-host of the Women in AM Summit and to Stefanie Brickwede for hosting both the Women in AM Summit and the MGA Annual Meeting!
Please save the date for next years event: September 26 & 27 !

AM Medical Days 2022

When we started our Medical division in 2019 it was already becoming more and more obvious that AM would play a major role in the medical sector in the future. So when we pitched our idea of an event solely focused on the applications of AM in that industry to IPM in 2020 they saw the potential and started planning the AM Medical Days. Last year the event format premiered in Berlin and even though the pandemic was still on everyone’s mind, the first ever AM Medical Days were a great success!

Fast forward to one year later, on October 19 & 20, the second edition of the congress for medical professionals, AM enthusiasts and experts opened its doors. It was an inspiring two and a half days – if you count the pre-event at Smart Living & Health Center, which we definitely do – filled with great presentations, exciting discussions, new topics and many use cases for AM in medicine.
Over 200 physical visitors and about 600 virtual participants, clearly show the upward trend of Additive Manufacturing in the medical sector – 3D Printing in medicine is no longer a niche topic! The variety of topics discussed on stage by experts from around the globe in front of an international audience was extensive: From point of care manufacturing in hospitals to new materials and 3D printing in pharmacy – there was something for everyone. And during the breaks the exhibition was filled with booths showcasing innovations as well as new products.
For us as a network, the AM Medical Days are a great opportunity to promote Additive Manufacturing in medicine and to show the immense possibilities of the technologies within this sector. We would like to thank IPM for organizing the AM Medical Days and are already looking forward to the next AM Medical Days in 2023.

MGA Medical Materials: BYOM Workshop

We all work with numerous materials in medicine, but what exactly do we know about them? And what are the technical and regulatory requirements using them for additive manufacturing? 
To close this gap, we are hosting the MGA-exclusive Bring Your Own Material workshop on December 7, 2022 from 11 a.m. to 4 p.m – this time in English! 

What does the workshop offer?

  • Overview of AM-relevant materials
  • Guided expert rounds on material types
  • Individual and confidential expert consultations
  • Placement and discussion of your own use cases according to BYOM

What do participants bring with them?

  • Ideally a use case from your own environment and/or your own AM-relevant material, that we can inspect together 
  • Experience in professional handling of AM-relevant materials for medical devices

What else is important?

  • Venue: Mobility goes Additive e.V., Im Marienpark 22, 12107 Berlin,
  • Organizer: MGA Medical together with Expertants GmbH and Innovative Polymer Compounds (IPC)
  • Cost: €295 (MGA members) / €895 (external) plus VAT.
  • Included services: Drinks, hot lunch, workshop participation

Dr. Özlem Weiss (Expertants GmbH), Dr. Cora Lüders-Theuerkauf and Henrik Bjoerk (IPC) are looking forward to your active participation.

2 new Focus Groups for 2 MGA Medical Working Groups

Motivated by our successful workshop for orthopedic and medical technicians earlier this year, we want to hold on to this approach of specification. In order to promote an intensive and more in-depth exchange among interested parties on specific topics, we decided to emulate the structure of our MGA Mobility Working Group and launched two Focus Groups within the MGA Medical Working Groups Use Cases and Materials:

Working Group Use Cases: Focus Group “OT & Medtech”
In our new Focus Group “OT & Medtech” we will address questions all around the field of orthopedic and medical technology such as orthoses, prostheses and other medical technology applications and software. From development and manufacturing to testing and standardization, the field of potential topics is huge. Our aim is to discuss solutions, that are as relevant as possible for you. Therefore, we would be happy to have you contribute topics, ideas or even problems and hurdles that you are facing.

Working Group Materials: Focus Group “Analyses & Processing”
Environmental sustainability in AM is not just about saving material, but also about material reuse and recycling. We want to take a closer look at this exciting topic as part of our new “Analyses & Processing” Focus Group. Can materials for medical applications be recycled, and if so, how? What standards are applicable and necessary for this? What are the restrictions and possibilities? We would like to address all of these and many more questions together.

We already have our sights set on the first project: we want to join forces to investigate and test recycled and reused materials for specific use cases – and we are still looking for further collaborators. So, if you have components and/or materials that you could imagine for such a project, feel free to contact us already to save your place in the project!

Additively manufactured components for the German armed forces

Georgensgmuend (D), 27/6/2022: With its wide range of manufacturing technologies, toolcraft AG, based in Middle Franconia in Bavaria, Germany, can constantly tap into new industries. The company has already been working for the defence and security sector for some time. Its most recent project was for Rheinmetall AG and demonstrates the array of possibilities offered by additive manufacturing at toolcraft.

The turret-independent secondary weapon system (TSWA) – highly capable and innovative
The TSWA is an unmanned weapon station mounted on the rear section of the German army’s Puma infantry fighting vehicle. It consists of an armoured controllable and scalable close-range protection system with highly effective lethal and non-lethal weapons, which hugely increases the vehicle’s resilience not just during urban and stabilisation operations, but in all other areas of deployment. The TSWA has a mount, launcher and an optical targeting system.
The non-lethal weapons (max. 18 consisting of CS gas or stun grenades) can be deployed in a 360° radius around the vehicle, while the lethal weapons (max. 18 grenades with a bore diameter of 40 mm and two different velocities) can be deployed in a 180° radius to the rear and over a limited range to the sides. The system is operated by soldiers in the rear fighting compartment using a control and display unit. The optical targeting system features a high-resolution video camera, a thermal imaging device and a laser range finder. The TSWA can be operated independently of the weapons on board. The weapon system is expected to become available for adaptation to the Puma infantry fighting vehicle following completion of the verification process in 2023. The TSWA was officially unveiled to the public during the celebrations held to mark the 50th anniversary of the Marder infantry fighting vehicle at the Munster Armoured Corps Training Centre on 21 October 2021.

Components used in the TSWA’s weapon launcher
Rheinmetall AG commissioned toolcraft to manufacture components for the TSWA’s launcher. The components include the structural support used to hold all the other parts and the gate used to load and unload the launcher and prevent the ammunition from being removed without permission. The structural support also protects the electronics in a waterproof compartment. Rheinmetall AG chose the innovative additive manufacturing method as it meets the following criteria:

  • Low weight thanks to thin-walled and dense structures
  • Compact due to the ability to shape components as required
  • Integrated functions
  • Long-term availability of replacement parts
  • Fast iteration loops to ensure the structural support can be developed quickly

Use of the entire additive manufacturing process chain
Before beginning production, toolcraft prepared the manufacturing data for the additive powder process in aluminium using a laser. The semi-finished products for the structural support and gate were then additively manufactured using a blasting process, before undergoing heat treatment in a vacuum furnace to ensure they had the specified material characteristics. The individual components were joined in the laser metal deposition (LMD) machine by means of laser welding with the addition of powder. And finally, they were finish-machined to ensure they had the required tolerances. The way in which each component is segmented into sub-components which can be additively manufactured individually was taken into account by Rheinmetall during the design phase. toolcraft used a range of quality assurance measures for the entire manufacturing process and the finished assembly, ensuring that the requirements of the DIN 2303 manufacturer certification for the production of defence-related products by means of laser-additive manufacturing and the LMD process were met at all times. The company even produced a special copper nozzle for the LMD process on one of its in-house powder bed systems, using a green laser.
Rheinmetall plans to commission toolcraft with series production of the launcher. “The defence and security sector has strict component manufacturing requirements. We are highly confident that our additive manufacturing process chain is capable of fulfilling all of these requirements,” says Christoph Hauck, Chief Technology Officer and Chief Sales Officer at toolcraft.

MGA Medical Hospitals & Friends: Heart Valve Special

In order to get a little closer to the answer to these questions, the Hospitals working group under the direction of Dr. Cora Lüders-Theuerkauf is opening its doors to everyone who is interested and invites you to a virtual (Microsoft Teams Meeting) Heart Valves Special on

September 13, 2022
from 4:30 pm to 6:15 pm

We are pleased to welcome a number of specialists who will have closer look at the topic with us. Prof. Dr. Petra Mela (Chair of Medical Materials and Implants, TU Munich), Dr. Manuel Schaffner (founder of Spectroplast) and Alexander Breitenstein-Attach (German Heart Center Berlin) will give us exclusive insights into their work in interesting keynote presentations. We are also looking forward to a “Special within the Special” by Prof. Dr. Bernhard Dorweiler (Director of the Clinic and Polyclinic for Vascular Surgery, Vascular and Endovascular Surgery at Cologne University Hospital) – let us surprise you!

Prof. Dr. Petra Mela

Chair of Medical Materials and Implants, TU Munich

Prof. Dr. Bernhard Dorweiler

Director of the Clinic and Polyclinic for Vascular Surgery, Vascular and Endovascular Surgery at Cologne University Hospital

Alexander Breitenstein-Attach

German Heart Center Berlin

Dr. Manuel Schaffner

founder of Spectroplast

That was Mobility/Medical goes Additive – The VDI Students Competition 2022!

And despite Corona, exam period and hot summer temperatures, around 30 students – divided into 6 teams – took on this task. Within the three days of the competition, the students developed their product ideas without any preparation time, the prototypes were created using 3D printing and then “sold” as a business case in front of a renowned jury on the last competition day.

The winner was the team “A3dicted” from the Technical University of Berlin. Congratulations again! Their idea of a completely new exoskeleton called HUMAX, which solves problems of current models like too high weight, bad wearing comfort, too high costs and many more, convinced the jury the most.

Second place went to the Fibrefighters team from HAW Hamburg, and the jury voted the VDI Young Engineers from the Berlin University of Applied Sciences into third place.

A big thank you to the sponsors, without whose support this event would not have been possible: Airbus, Altair, Autodesk, Deutsche Bahn, exoIQ, 9T Labs, Composite Technology Center / CTC GmbH (An Airbus Company)!

We are already looking forward to next year!

Automotive: Another successful Kick-Off

The automotive industry is very diverse, as are its use cases: From prototyping to tools and first small series, are just the beginning. Drives, braking systems, batteries, seats and much more complete the overall picture. Now AM has the potential to revolutionize the automotive sector, which is why on May 24 we launched the MGA AUTOMOTIVE Working Group.

In our office in Berlin we welcomed OEMs, suppliers, innovative start-ups, software providers, printer manufacturers, scientific institutes and many more AM enthusiasts to start an open-topic discussion.

A big thank you to our keynote speakers Christoph Hansen, COO of Sauber Technologies AG and Jens Krämer, Prototyping FireFighting Magirus GmbH who inspired the first discussions of the group.

During the Kick-Off the participants identified the first topics they would like to concentrate on as a Working Group and at the next meeting in September 2022 those topics will be more clearly defined.

Another thank you to BigRep GmbH for inviting everyone from the Kick-Off over for Beers & Burgers afterwards – it was great to have a look at the BigRep facility in Berlin.

Now we are looking forward to the next meeting of the MGA Automotive Working Group.

If You would like to join this group, please contact us

Kick-Off Automotive

We are expanding our mobility portfolio and launching our AUTOMOTIVE working group! We cordially invite you to join us at the MGA office in Berlin on May 24, 2022 from 11:00 to 15:00.

The industry is far-reaching, the use cases as well. From prototyping to tools and first small series, it’s all here. Drives, braking systems, batteries, seats and much more complete the overall picture.

During the kick-off, we will get a first overview of the topic with the help of short pitches by the participants. Afterwards, the relevant topics will be defined together before the first projects are launched at the next working group meetings.
We look forward to reviving the automotive topic area!

In view of the pandemic development, the event will take place under 2G-Plus regulations, where the “Plus” stands for an official, daily Corona test. Feel free to contact Dr. Cora Lüders-Theuerkauf with any further questions.

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